PAD PRINTING

Pad printing is a process used to custom imprint badge reels and many other objects. It’s advantages over other imprinting methods is that three dimensional surface areas can be printed.
The pad printing process is derived from that of screen, rubber stamp and photogravure printing processes. The actual process can divided into five steps. First a metal plate containing an etching of the image to printed is flooded with ink Also during this step the ink is wiped off the plate except for the ink associated with image. The second step involves transferring the image from the plate to a rubber pad and is referred to as the pick-up step. The third step involves lifting the pad away from plate followed by a short delay which allows the ink to adhere to the pad. The actual depositing of the image onto the substrate is accomplished in the fourth step. The release of the printing pad from the substrate is the fifth and final step. These five steps are then repeated for the next object to be printed.

Pad printing does have its limitations. Generally this method is good for printing only up to two colors and limited to relatively small images. Since the actual thickness of the ink deposited is so thin, pad printed images a more vulnerable to being worn and scratched off.

 

 

Also in this section:

Full Color Process Printing
Dye Sublimation
Screen Printing
Badge Reel Printing Options

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Plastic badge reel shown with pad printed image

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